中空玻璃生产线安全操作规程

2023-11-15 16:20:28 字數 7501 閱讀 9788

1 、 加工中空玻璃制品的设备和量具,都应符合有关要求,并定期进行检查和计量认证,以保证加工产品的质量。如设备的加工精度、压力指示装置、量具的精度等,均应及时进行检查、维护或计量认定。

1. the equipment and measuring tools for processing insulating glass products should comply with relevant requirements, and regular inspections and metrological certifications should be conducted to ensure the quality of the processed products. the processing accuracy of equipment, pressure indicating devices, and accuracy of measuring tools should be inspected, maintained, or measured in a timely manner.

2 、 中空玻璃生产应具备下列基本设备:

2. the production of insulating glass should h**e the following basic equipment:

切割设备、磨边设备、清洗干燥机、上框、合片、压片机、手动或自动封胶机、丁基胶涂布机(中空铝框折弯机、分子筛灌装机、氩气充气机等)。

cutting equipment, edge grinding equipment, cleaning and drying machine, upper frame, laminating machine, tablet press machine, manual or automatic sealing machine, butyl adhesive coating machine (hollow aluminum frame bending machine, molecular sieve filling machine, argon gas inflation machine, etc.).

3、 玻璃的切割应确保不划伤玻璃。

3. the cutting of glass should ensure that it does not scratch the glass.

4、 使用易挥发、易清洗的切割油。

4. use cutting oil that is volatile and easy to clean.

5、 玻璃切割机、磨边机的加工精度应满足中空玻璃尺寸精度、对角线精度和边部质量的要求。

5. the processing accuracy of glass cutting machines and edge grinding machines should meet the requirements of dimensional accuracy, diagonal accuracy, and edge quality for insulating glass.

6、 中空玻璃清洗机可以是立式或卧式,清洗机应确保不会膜层划伤。并保证玻璃的表面清洗干净。

6. the insulating glass cleaning machine can be vertical or horizontal, and the cleaning machine should ensure that the film layer is not scratched. and ensure that the surface of the glass is clean.

7、 第二道清洗水宜使用去离子水清洗玻璃。清洗镀膜玻璃应使用去离子水。

7. the second cleaning water should be deionized water to clean the glass. deionized water should be used to clean coated glass.

8、 中空玻璃清洗机的干燥风应经过滤处理。

8. the drying air of the insulating glass cleaning machine should be filtered.

9 、 经洗涤后的玻璃表面不允许产生划伤、破角、水渍或残留水珠等缺陷。

9. the surface of the washed glass should not h**e defects such as scratches, broken corners, water stains, or residual water droplets.

10、 中空玻璃的上间隔条框、合片、(充气)压片装置应满足以下要求:

10. the upper spacing frame, lamination, and (inflatable) lamination device of insulating glass should meet the following requirements:

11、 两片或多片玻璃、间隔条准确定位。

11. accurate positioning of two or more pieces of glass and spacing strips.

12、 压片机应压力均匀,使两片或多片玻璃通过丁基胶与铝间隔条粘接在一起,丁基胶均匀展宽在间隔条上,构成第一道密封。

12. the pressure of the tablet press should be uniform, so that two or more pieces of glass are bonded together with aluminum spacer strips through butyl adhesive, and the butyl adhesive is evenly spread on the spacer strip to form the first seal.

13、 中空玻璃的充气可采用**自动充气或离线手动充气装置。

13. the inflation of insulating glass can be achieved through online automatic inflation or offline manual inflation devices.

14、 中空玻璃的二道密封胶应使用双组份密封胶打胶机。

14. the second layer of sealant for insulating glass should be applied using a two component sealant applicator.

15、 使用的打胶机应装有a、b组份供胶压力指示表。

15. the glue applicator used should be equipped with a and b component glue supply pressure indicators.

16、 出胶压力连续可调,均匀注入玻璃封胶区,完全填实间隔条框两侧。

16. the adhesive pressure is continuously adjustable and evenly injected into the glass sealing area, completely filling both sides of the spacing bar frame.

17、 双组份密封胶打胶机应装有独立控制阀,方便排胶和胶枪清洗。

17. the dual component sealant applicator should be equipped with an independent control valve to facilitate glue discharge and gun cleaning.

18、 间隔条框切割设备应能保证条框切割后,切口平滑、**刺、不变形。

18. the spacing frame cutting equipment should ensure that after the frame is cut, the incision is smooth, free of burrs, and not deformed.

19、 丁基胶涂布机应能保证出胶均匀,不漏胶、不断胶,并均匀涂布在铝条上。

19. the butyl adhesive coating machine should be able to ensure uniform adhesive production, without leakage or continuous adhesive, and evenly apply it on the aluminum strip.

20、 中空玻璃制品的制作场所应在室内,并要求清洁、干燥、通风良好,温度也应满足加工的需要。加工环境应达到以下要求:

20. the production site of insulating glass products should be indoors, and it should be clean, dry, well ventilated, and the temperature should also meet the processing needs. the processing environment should meet the following requirements:

1 ) 密封胶供胶温度不低于10℃,湿度满足要求。

1) the temperature of the sealant supply shall not be lower than 10 ℃,and the humidity shall meet the requirements.

2 ) 有夜间作业的车间,照明设计应满足现行国家《建筑采光设计》gb/t50033标准的有关规定。

2) for workshops with nighttime operations, the lighting design should meet the relevant provisions of the current national standard gb/t50033 "lighting design of buildings".

21、 中空玻璃除应符合现行国家标准《中空玻璃》gb 11944的有关规定外,还应符合下列规定:

21. hollow glass should not only comply with the relevant provisions of the current national standard "hollow glass" gb 11944, but also comply with the following provisions:

1 ) 间隔条式中空玻璃应采用双道密封。第一道密封:丁基热熔密封胶(pib);第二道密封:聚硫胶或硅酮胶等。

1) the spacing strip type insulating glass should be sealed with two channels. the first seal: butyl hot melt sealant (pib); the second seal: polysulfide adhesive or silicone adhesive, etc.

2 ) 中空玻璃的间隔条可采用连续折弯型或插角型。灌装型间隔条框中的干燥剂应采用专用设备装填。

2) the spacing strip of insulating glass can be of continuous bending or angle insertion type. the desiccant in the filling type spacer frame should be filled using specialized equipment.

3 ) 中空玻璃加工过程应采取措施保证玻璃平整。

3) measures should be taken to ensure the flatness of the glass during the processing of insulating glass.

22、 灌装好分子筛的隔离框应在45分钟内合成中空。

22. the isolation frame of the filled molecular sieve should be hollow within 45 minutes.

23、 玻璃应进行边部处理。厚度在4-10mm之间的,磨边棱角宽度不小于0.5mm,厚度在10mm以上的,磨边棱角宽度不小于1mm。

23. glass should undergo edge treatment. for thicknesses between 4-10mm, the width of the grinding edge shall not be less than 0.5mm, and for thicknesses above 10mm, the width of the grinding edge shall not be less than 1mm.

24、 有结构粘接要求的中空玻璃制品应使用硅酮结构密封胶,注胶厚度及宽度应符合现行国家标准和设计要求。

24. hollow glass products with structural bonding requirements should use silicone structural sealant, and the thickness and width of the sealant should comply with current national standards and design requirements.

25、 离线低辐射镀膜玻璃加工制作中空玻璃时,在边部封胶区必须除膜。

when producing insulating glass through offline low radiation coating glass processing, the film must be removed from the edge sealing area.

26、 中空玻璃采用钻孔安装时,必须进行倒角处理。

when hollow glass is installed through drilling, chamfering must be carried out.

27、 点支式中空玻璃开孔后,开孔处必须采用双道密封。

27. after the opening of the point supported insulating glass, a double seal must be used at the opening.

28、 对影响产品质量的关键环节,如胶与玻璃的粘结性、混胶比、混胶均匀性(蝴蝶法)、封胶质量、分子筛的含水率和灌装量、胶深和**等环节应设有质量检测点,对产品质量实施质量监控,并做记录。

28. quality inspection points should be set up for key links that affect product quality, such as the adhesion between adhesive and glass, mixing ratio, mixing uniformity (butterfly method), sealing quality, moisture content and filling amount of molecular sieve, adhesive depth and dew point, to monitor product quality and keep records.

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